DHIO - Center for Excellence

 

Are you looking for

Forging Quality & Productivity Improvement

We can support you in Forging Simulation Services to

- Reduction in the number of process stages (re-engineering).

- Tool / process Design optimization to eliminate process defects like lap, under fill,..etc (virtual forming using computer simulation)

- Die stress analysis to predict & redesign to minimize die failure /wear.

- Grain flow analysis to improve product performance.

- Optimization of preform shape to minimize scrap/ flash & reduce /eliminate machining.

 

FEM simulation and analysis based forging / extrusion / metal forming process / die design and optimization for:

-  Closed die / Open Die forging.

-  Hot / warm / cold / isothermal forging.

-  Hot / warm / cold extrusion (direct / indirect / combined)

-  Net shape forging.

-  Powder forging / compaction / sintering

We support you to achieve better Forging Quality and Productivity

contact [email protected] +91 9480390757 , www.dhio.in

AFDEX 2D/3D -  Forging Simulation Software

AFDEX (Adviser as Friend for Forging process Design Experts) is General-purpose metal forming simulator.

AFDEX can be applied not only to conventional Bulk metal forming processes including forging, rolling, extrusion and drawing but also new Creative bulk metal forming processes that can be devised by creative engineers or experts.

AFDEX is theoretically based on rigid-themoviscoplastic finite element method. It can solve the metal flow problem and heat transfer in metal forming and die structural analysis problem.

 Are you looking for Prediction of Casting Defect

- To protect from casting fault

- To reduce trial making and development cost

- To accumulate casting process design technology

- Scientific cooling line design

- To protect from overheat of die and to prolong die life

- To improve productivity of die and to short cycle time for production

We support you to achieve better casting quality and productivity

contact [email protected] +91 9480390757 , www.dhio.in

Z-CAST—Advanced Casting Simulation Software

We represent Z – Cast is a advanced casting simulation technology – Developed by Cubictek Korea and Capable of simulating complete casting process, its filling, solidification and cooling behavior

We can take up

• Solidification Analysis – Solidification Time, Solidification Shrinkage..etc

• Fluid Flow Analysis -  Flow Velocity, Flow Temperature, Flow Vectors…etc

• Cyclic Analysis of Casting –

• Thermal Stress and Deformation Analysis

• Heat Treatment Analysis

• Die Stress, Life Estimation ...etc

Key Features in Casting Product Design and Development

o Thermal stress Non-linear analysis

o Residual Stress Predict

o Hot Tearing & Cracking Position Predict

o Die Fatigue & Crack Predict